Method of assembling filaments and bundle of filaments obtained by the method

ABSTRACT

Disclosed are a method of folding multiple filaments and a bundle of filament produced by the same. More particularly, the method of folding multiple filaments includes release-winding the filaments under a uniform release-winding tension, folding the released filaments in non-twisted states and winding the folded filaments to produce a bundle of filament, so as to effectively prevent some of the filaments in the bundle of filament from hanging down or becoming loose due to different tensions when the bundle of filament is release-wound for post processing. The bundle of filament includes a plurality of filaments folded together in non-twisted states and has a standard deviation in weight of the filaments per unit length of the bundle of filament ranging from 0.0001 to 0.01.

CROSS REFERENCE TO RELATED APPLICATION

This application is a National Stage of International Application No.PCT/KR2008/002655 filed May 13, 2008, claiming priority based on KoreanPatent Application Nos. 10-2007-0045460 and 10-2007-0045465 filed May10, 2007 and 10-2007-0046518 filed May 14, 2007 and 10-2007-0047053filed May 15, 2007, the contents of all of which are incorporated hereinby reference in their entirety.

TECHNICAL FIELD

The present invention relates to a method of assembling filaments suchas wholly aromatic polyamide filaments, and more particularly, to amethod of assembles and winds the filaments in a non-twisted state afterrelease-winding multiple filaments under a uniform release-windingtension (sometimes abbrev. to “tension”), and a bundle of filamentsmanufactured by the same.

Also, the present invention relates to a bundle of filaments such aswholly aromatic polyamide filaments, and more particularly, to a bundleof filaments that comprises multiple filaments (often abbrev. to“filaments”) assembled together in a non-twisted state and has uniformor consistent weights of the filaments per unit length of the bundle offilaments and a reduced range of difference in length of the filamentsso as to effectively prevent some of the filaments from hanging down (orcoming lose) due to different tensions during a process of, for example,covering optic fibers with the bundle of filaments.

BACKGROUND ART

In a process of manufacturing optic cables, a bundle of wholly aromaticpolyamide filaments, which is formed by assembling multiple whollyaromatic polyamide filaments together, is generally used as areinforcement material to cover optic fibers.

In order to increase surface area of an optic fiber and improve modulusthereof, a bundle of filaments, which is used to cover the optic fiber,is preferably maintained in a non-twisted state.

If the bundle of filaments is twisted, there are generally problems inthat the modulus is lowered and a surface area of the bundle offilaments is decreased during the covering process of an optic fiber.

On the other hand, if the bundle of filaments has no twist, there is aproblem occurring frequently in that some of the filaments in the bundleof filaments are partially loosened due to a deviation in tensions whena bundle of bundle of filaments is release-wound for post-processingsuch as the optic fiber covering process

Consequently, for a process for manufacturing a bundle of filaments byassembling together multiple filaments, it is very important to endow auniform tension to each of the filaments.

Among conventionally known processes for manufacturing a bundle offilaments, one is shown in FIG. 1. As shown in FIG. 1, a plurality offilaments are assembled together after being released from a creel partcomprising separate creels which have bobbins 2 wound with thefilaments, by using several driver rollers 3 a, 3 b and 3 c and guiderollers 4 a and 4 b. Creels 1 fixed on rotational axes rotating by theaxes under the release-winding tension. After passing the driver rollers3 a, 3 b, 3 c and guide rollers 4 a and 4 b, the bundle of filaments iswound around a winder 5 to produce a bundle of filaments. However, suchprocess uses no device for regulating the release-winding tension ofeach of the filaments released from the bobbins, and therefore, hasdifficulty in controlling the release-winding tension of the filamentsreleased from the creels to be constant.

The above process also has other problems that it is difficult tocontrol the release-winding tension for each of the filaments releasedfrom the creels to be constant since the filaments released from thecreels have different paths to a point for folding them and, especially,it is more difficult to control the tension to be constant in the caseswhen the filaments have higher deniers and when each of the filaments isirregularly wound around the creels.

FIG. 1 is a schematic view illustrating a conventional process forassembling multiple filaments into a bundle of the filaments.

The resulting bundle of filaments have an irregular or inhomogeneousdistribution of weights of the filaments per unit length along thebundle of filaments and may be composed of filaments of differentlengths, so that the filaments were partially hanging down due to lackof uniform tension when the bundle of filaments is released and woundduring post-processing.

Furthermore, the bundle of filaments produced by a known process oftensuffers from a thread cutting when an optic fiber is covered by thebundle of filaments in manufacturing an optic cable thereby causing poorworkability or an increase in production costs. More particularly, evenwhen the bundle of filaments does not undergo thread cuttings, it isdifficult to smoothly cover the optic fiber so that the optic cablemanufactured using the bundle of filaments has disadvantages such as anuneven surface and reduced quality.

Meanwhile, in order to regulate the winding tension of a winder known inthe related art, there was proposed a process for preventing a threadcutting by using a yarn feed roller that has a separate motor to controla rotational speed of the feed roller so as to maintain the windingtension of the winder constant. However, this process was only used forwinding a single filaments under a constant winding tension, and thus,failed to manufacture a bundle of filaments without twisting by keepinga desired tension constantly applied to each of multiple filaments whileassembling the filaments together.

Another known process for controlling a winding tension of a winder isto regulate the winding tension by mounting a magnetic brake on each ofdriving rollers so as to ease a difficulty in manufacturing a windingdrum with a large dimension due to increased linear winding velocitydepending on increased diameter of the winding drum. However, thisprocess also has the same problem as the process for preventing a threadcutting with use of a yarn feed roller since a single filament only iswound under a uniform winding tension by the large winding drum.Therefore, it cannot keep a desired tension constantly applied to eachof multiple filaments while folding together the filaments thereby beingnot able to manufacture a bundle of filaments in a non-twisted state.

If the filaments are release-wound or wound under non-uniform tensionconditions, a variation in the filaments lengths occurs betweenindividual filaments to be assembled. In cabling work of an optic cableby using such a bundle of filament, the bundle of filaments may be cutwhile passing through different guides and/or interfere with adjacentfilaments which are release-wound when the bundle of filaments isrelease-wound while rotating in a cross winder, thereby possiblyapplying a heavy load to a machine used. Even without thread cuttings,the bundle of filaments has rough or uneven surface and a few strands inthe form of loops pulled out of a surface of the filaments beforecoating the cable, thus, resulting in potentially significant irregularappearance during a coating process.

Furthermore, if there are thread cuttings, the bundle of filaments maybe subjected to the cabling work with loss of at least one or morestrands and/or may involve other problems such as reduced supportingforce such as elasticity of an optic cable as a final product.

DISCLOSURE OF THE INVENTION Technical Problem

Accordingly, the present invention is directed to solve the problemsdescribed above in regard to conventional methods and an object of thepresent invention is to provide a method of assembling filaments thatincludes: release-winding a plurality of filaments under a given uniformrelease-winding tension; assembling the strands in non-twisted statesinto a bundle of filament; and winding the bundle of filaments over awinding machine.

Another object of the present invention is to provide a bundle offilaments that has a small standard deviation in weight of filaments forthe bundle of filaments per unit length of the bundle of filaments and anarrow range of difference in length of the filaments, and effectivelyprevents some of the filaments from hanging down (or becoming loose) dueto different tensions during a process of covering optic fibers with thebundle of filament.

Technical Means to Solve the Problem

In order to accomplish the above objects, the present invention providesa method for producing a bundle of filaments from multiple filaments, bymounting a controller for regulating a release-winding tension on eachof creels 1 which have bobbins wound with the filaments, respectively,so as to control the release-winding tension to be constant.

The present invention also provides a method for producing a bundle offilaments from multiple filaments, by mounting a controller 7 thatregulates self-driving and a rotational speed of each of creels 1 whichhave bobbins wound with the filaments, respectively, so that the creel 1can regulate the rotational speed while rotating by a rotational axis bya self-driving power thereof, thus, control a release-winding tension ofthe filaments.

Hereinafter, the present invention will be described in more detail. Asshown in FIGS. 2 to 4, the method of assembling filaments according tothe present invention comprises: release-winding filaments from a creelpart consisting of a plurality of creels 1, each of which has a bobbin 2wound with the filaments and rotates by a rotational axis under arelease-winding tension, then, assembling the released filamentstogether by using a number of driver rollers 3 a, 3 b and 3 c; andwinding the assembled filaments over a winder 5 to produce a bundle offilament, wherein each of the creels 1 is equipped with a tensioncontroller 6 for regulating a rotational speed of the creel to controlthe release-winding tension of the filaments to be constant.

The release-winding tension controller preferably includes a mechanicaland/or an electrical tension controller to regulate a release-windingtension and the electrical tension controller is, for example, a powderbrake.

According to the present invention, the mechanical tension controllermeans a controller that has a device for measuring a release-windingtension of a filaments and a brake for regulating a rotational speed ofa creel driven under the release-winding tension, both of which aredriven by a mechanical mechanism rather than electric power.

FIG. 2 is a schematic view illustrating a method of assembling filamentsby means of a release-winding tension controller according to thepresent invention. FIG. 3 is a schematic view illustrating a mechanicalrelease-winding tension controller (often referred to as “mechanicaltension controller”) fixed to a creel shown in FIG. 2, while FIG. 4 is aschematic view illustrating an electrical release-winding tensioncontroller (often referred to as “electrical tension controller”) fixedto a creel shown in FIG. 2.

The present invention preferably uses guide rollers 4 a and 4 b, whichare typically located between the driver rollers 3 a, 3 b, 3 c and thewinder, that is, a winding roller 5.

The mechanical tension controller 6 is operated by a process comprising,for example: sensing a release-winding tension of a filament by means ofa lever type device 6 a for sensing the release-winding tension (oftenreferred to as “tension sensing device”); and transferring the detectedtension through a tension transfer device 6 b in a belt form to a brake6 c for regulating a rotational speed of a bobbin that is fixed in acreel and rotated under the release-winding tension, as shown in FIG. 3.

If the tension is too large, a rear end of the tension sensing device 6a goes downward and causes the tension transfer device 6 b connected tothe tension sensing device to become loose, thereby reducing a brakinglevel of the brake 6 c. Consequently, the bobbin 2 fixed to the creel 1can freely rotate under the release-winding tension and the filamentswound over the bobbin 2 is more quickly release-wound, thus, resultingin a decrease of the release-winding tension.

Conversely, if the tension is too small, a rear end of the tensionsensing device 6 a goes upward and causes the tension transfer device 6b connected to the tension sensing device to become tight-stretched,thereby increasing a braking level of the brake 6 c.

Therefore, the bobbin 2 fixed to the creel 1 is restricted in rotatingand the filament wound over the bobbin 2 is slowly release-wound, thus,resulting in an increase of the release-winding tension.

According to the present invention, the electrical tension controllermeans a controller that has a device for measuring a release-windingtension of a filament and a brake for regulating a rotational speed of acreel driven under the release-winding tension, both of which are drivenby electric power and in which the brake starts running when the tensionis equal to or more than a constant level.

FIG. 4 illustrates an electrical tension controller for regulating arelease-winding tension.

The electrical tension controller 6 shown in FIG. 4 is operated by aprocess comprising, for example: comparing a given release-windingtension with a pre-input one in a controller 6 f and calculating acompensated value based on a result of the comparison; and controlling arotational speed of a bobbin fixed in a creel under a release-windingtension based on the compensated value by a brake 6 c, otherwise,another process comprising: adopting a sensor 6 e to detect arelease-winding tension of a filament; comparing the detected tensionwith a pre-input tension in a controller 6 f and calculating acompensated value; and transferring the compensated value to a brake 6c.

If the tension detected by the sensor 6 e is greater than the pre-inputtension, a braking level of the brake 6 c is so low by the controllerthat the bobbin 2 fixed to the creel 1 can freely rotate under therelease-winding tension and the filament wound over the bobbin 2 is morequickly release-wound, thus, resulting in decrease of therelease-winding tension.

Conversely, if the tension is smaller than the pre-input tension, abraking level of the brake 6 c is so high by the controller that thebobbin 2 fixed to the creel 1 is restricted in rotating and the filamentwound over the bobbin 2 is slowly release-wound, thus, resulting in anincrease of the release-winding tension.

According to the present invention, a powder brake as one of electricbrakes comprises a device for measuring a release-winding tension of afilament and a brake for regulating a rotational speed of a creelrotating under the release-winding tension, both of them being run byelectric power. Such a powder brake is defined as a tension controllerin a friction clutch mode using powder.

The powder brake is operated by a process comprising, for example:detecting a release-winding tension of a filament by a sensor 6 e fixedto the powder brake 6 c; and controlling a rotational speed of a bobbinfixed to a creel depending on the detected tension by the powder brake 6c, as shown in FIG. 4.

In case that the tension detected by the sensor 6 e is too large, thepowder brake 6 c keeps not gripping the creel 1 so that the bobbin 2fixed to the creel 1 can freely rotate under the release-winding tensionand the filament wound over the bobbin 2 is more quickly release-wound,thus, resulting in decrease of the release-winding tension.

Conversely, if the tension detected by the sensor 6 e is too small, thepowder brake 6 c instantly grips the creel 1 so that the bobbin 2 fixedto the creel 1 is restricted in rotating and the filament wound over thebobbin 2 is slowly release-wound, thus, resulting in an increase of therelease-winding tension.

Each of the driver rollers 3 a, 3 b and 3 c preferably has a device formeasuring length of the filament and a system for gently starting andstopping the roller.

The filament includes, for example, a wholly aromatic polyamidefilament.

A method of assembling multiple filaments according to the presentinvention uses a release-winding tension controller 6 mounted on each ofcreels, which uniformly controls the release-winding tension of each ofthe filaments for the bundle of filament, so that all of the filamentscan be release-wound under a uniform release-winding tension, then, beassembled together and wound in non-twisted states over a windingmachine as a bundle of filament.

When the resulting bundle of filaments is release-wound for a followingprocess such as optic fiber covering, the filaments exhibits highmodulus owing to the non-twisted state and a wider surface area incovering the optic fiber while having no partial loosing of thefilaments caused by a difference in tensions.

Another method of assembling multiple filaments according to the presentinvention comprises: release-winding the filaments from a creel partcomprising separate creels, which have bobbins 2 wound with filaments,respectively; and assembling and winding the bundle of filaments in anon-twisted state as shown in FIG. 5. This method uses a controller 7mounted on each of the creels 1, which regulates self-driving and arotational speed of the creel 1, so that the creel 1 can regulate therotational speed while rotating by a rotational axis by a self-drivingpower thereof, and thus, control a release-winding tension of thefilaments to be constant.

Each of the creels 1 used in the above method actively rotates by therotational axis by the self-driving power thereof rather than passiverotation under the release-winding tension. The rotational speed of thecreel is controlled to be higher or lower by the controller when thetension is too great or too small, respectively.

FIG. 5 is a schematic view illustrating a method of assembling filamentsby means of a controller 7 for regulating self-driving and a rotationalspeed of a creel, which is mounted on each of creels 1 according to thepresent invention.

Preferably, driver rollers 3 a, 3 b and 3 c are located between thecreels 1 and a winder 5 and guide rollers 4 a and 4 b are fixed betweenthe driver rollers 3 a, 3 b and 3 c and a winding roller, that is, thewinder 5.

Each of the driver rollers 3 a, 3 b and 3 c preferably has a device formeasuring a length of the filaments and a system for gently starting andstopping the roller.

The creel 1 and the winder 5 are preferably equipped with tensioncontrol guides, respectively.

The filaments are preferably a wholly aromatic polyamide filament.

Since the method of assembling filaments shown in FIG. 5 adopts adriving pay-off mode release-winding process using self-driving of eachof the creels 1 instead of the release-winding tension to release andwind the filaments, then, a plurality of filaments can be release-woundfrom the creels under a uniform release-winding tension then assembledtogether and wound in non-twisted states to produce a bundle offilament.

As a result, the produced bundle of filaments can exhibit high modulusowing to the non-twisted state and a wider surface area in coveringoptic fibers while preventing some of the filaments in the bundle offilaments from becoming loose due to a deviation in tensions when thebundle of filaments is release-wound for a following process such asoptic fiber covering.

The bundle of filaments produced by any one of the above describedmethods according to the present invention is formed in the non-twistedstate and characterized in that a standard deviation in weight offilaments per unit length of the bundle of filaments ranges from 0.0001to 0.01.

Also, when cutting the bundle of filaments of the present invention to alength of 500 cm under a load of 0.05 g per denier, the filamentscontained in the bundle of filaments have a range of difference inlength of ±10 mm, and more preferably, ±2 mm.

In cases that the standard deviation in weight and the difference inlength exceed the above defined ranges, respectively, it is liable tocause a partial loosing of the bundle of filaments when the bundle offilaments is release-wound for an optic fiber covering process.

When the filaments are release-wound or wound under a non-uniformtension, a difference in length occurs between the filaments. Also, ifthe resulting bundle of filaments is used in a cabling work of an opticcable, the filaments may be cut during passing through different guidesand/or interfere with adjacent filaments which are release-wound whenthe bundle of filaments is release-wound while rotating in a crosswinder, thereby possibly applying a heavy load to a machine used. Evenwithout thread cuttings, the bundle of filaments has rough or unevensurface and a few strands in the form of loops pulled out of a surfaceof the filaments before coating, thus, resulting in potentiallysignificant irregular appearance during coating.

Furthermore, if there are thread cuttings, the bundle of filaments maybe subjected to the cabling work with loss of at least one or morestrands and/or involve other problems such as reduced supporting forcesuch as elasticity of an optic cable as a final product.

On the other hand, the bundle of filaments obtained by assembling andwinding multiple filaments under a uniform tension can obtain excellentproperties so as to satisfy requirements for cabling works such asworkability, physical properties of an optic cable, uniformity incoating, etc.

The filament is preferably a wholly aromatic polyamide filament andcomprises 500 to 1,500 strands of mono filaments with a mono finenessranging from 1.0 to 2.5 denier.

A total fineness of the bundle of filaments ranges from 1,400 to 15,000denier and the number of filaments contained in the bundle preferablyranges from 1,000 to 10,000.

A mono fineness of each of the filaments contained in the bundlepreferably ranges from 1.0 to 2.5 denier.

According to the present invention, a standard deviation of the weightsof filaments contained in a bundle per unit length of the bundle wasdetermined as follows:

After hanging a weight with 0.05 g per denier of a sample (that is, thebundle of filaments) on the sample to be stretched straight, the samplewas cut to a length of 90 cm.

Following this, the cut sample was split into separate filaments usedfor combining the sample. After weighing each of the filaments by meansof an electronic scale, a standard deviation in weight of the filamentswas determined by using the measured weights of the filaments.

The above procedure was repeated five (5) times and a mean standarddeviation was calculated from the results, which was in turn, defined asa standard deviation in weight of filaments contained in a bundle offilaments per unit length of the bundle of filaments.

According to the present invention, a range of difference in length offilaments contained in a bundle of filaments was determined as follows:

After hanging a weight with 0.05 g per denier of a sample (that is, thebundle of filament) on the sample to be stretched straight, the samplewas cut to a length of 500 cm.

Next, the cut sample was split into separate filaments that had beenassembled to form the sample.

Following this, after hanging a 0.05 g weight per denier of thefilaments on each of the separate filaments to be stretched straight,the length of the filament was measured.

The above procedure was repeated five (5) times and a mean value for therange of difference in length of the filaments was calculated from theresults.

Advantageous Effects

A method of producing a bundle of filament from multiple filamentsaccording to the present invention comprises release-winding thefilaments with a uniform release-winding tension, assembling thereleased strands into a bundle of filament in a non-twisted state, andwinding the bundle of filament over a winding machine. The resultingbundle of filaments can effectively prevent some of the filaments frombecoming loose due to a deviation in tensions when the bundle offilament is released and wound for a post processing.

Accordingly, the present invention is useful for producing bundle offilaments from wholly aromatic polyamide filaments, which are typicallyused for covering optic fibers in manufacturing optic cables.

BRIEF DESCRIPTION OF THE DRAWINGS

The above objects, features and advantages of the present invention willbecome more apparent to those skilled in the related art in conjunctionwith the accompanying drawings. In the drawings:

FIG. 1 is a schematic view illustrating a conventional process forassembling multiple filaments into a bundle of filament;

FIG. 2 is a schematic view illustrating a method of assembling filamentsby means of a release-winding tension controller according to thepresent invention;

FIG. 3 is a schematic view illustrating a mechanical release-windingtension controller fixed to a creel shown in FIG. 2;

FIG. 4 is a schematic view illustrating an electrical release-windingtension controller fixed to a creel shown in FIG. 2;

FIG. 5 is a schematic view illustrating a method of assembling filamentsby means of by mounting a controller that regulates self-driving and arotational speed of a creel 1 according to the present invention.

Description of symbols for major parts in drawings

1: Creel 2: bobbin for synthetic fiber 3a, 3b, 3c: driver roller 4a, 4b:guide roller 5: winder 6: release-winding tension controller 6a: levertype release-winding tension sensing device 6b: belt typerelease-winding tension transfer device 6c: brake 6d: sprocket 6e:release-winding tension sensor 6f: controller 7: controller forself-driving and rotational speed of creel

BEST MODE FOR CARRYING OUT THE INVENTION

Hereinafter, the present invention will be described in more detail fromthe following examples and comparative examples with reference to theaccompanying drawings.

However, these are intended to illustrate the invention as preferredembodiments of the present invention and do not limit the scope of thepresent invention.

Example 1

As shown in FIG. 3, a bundle of aromatic polyamide filaments wasprepared by the steps of: release-winding a wholly aromatic filaments ofeach filament consisting of 1000 mono-filament strands with a monofineness of 1.5 denier from five (5) creels 1. Each creel carries anindividual filament. Creel has a bobbin 2 wound with one filament. Thefilaments are wound together around three driver rollers 3 a, 3 b and 3c, sequentially. Thus assembled filaments are wounded around a winder 5to produce a bundle of filaments with a total fineness of 7,500 denierand the number of mono-filaments of 5,000.

The creel 1 was rotated by a rotational axis under a release-windingtension of the wholly aromatic polyamide filaments and was equipped witha mechanical tension controller 6 as shown in FIG. 3.

The resulting bundle of filament was subjected to evaluation ofmechanical properties according to the procedures described above andthe results are shown in the following Table 1.

Example 2

As shown in FIG. 4, a bundle of wholly aromatic polyamide filaments wasprepared by the steps of: release-winding wholly aromatic filamentsconsisting of 1000 mono filament strands with a mono fineness of 1.45denier from three (3) creels 1. Each creel carries an individualfilament. Creel 1 has a bobbin 2 wound with one filament. The filamentsare wound together around three driver rollers 3 a, 3 b and 3 c,sequentially. Thus assembled filaments are wounded around a winder 5 toproduce a bundle of filament with total fineness of 4,350 denier and thenumber of mono-filaments of 3,000.

The creel 1 rotated by a rotational axis under a release-winding tensionof the wholly aromatic polyamide filament and was equipped with anelectrical tension controller 6 as shown in 4.

The resulting bundle of filament was subjected to evaluation ofmechanical properties according the procedures described above and theresults are shown in the following Table 1.

Example 3

As shown in FIG. 5, a bundle of wholly aromatic polyamide filament wasprepared by the following steps. A wholly aromatic filament consistingof 1,000 mono filament strands with a mono fineness of 1.5 denier issupplied through each of ten (10) creels 1. Creel has a bobbin 2 woundwith one filament. Ten filaments from ten creels are assembled togetherby winding them together around driver rollers 3 a, 3 b, and 3 c,sequentially and then winding around a winder 5 to produce a bundle offilaments. The bundle has a total fineness of 15,000 denier and 10,000mono-filaments.

Herein, the creel 1 was equipped with a controller 7 for regulatingself-driving and a rotational speed of the creel, as shown in FIG. 5, torotate by a rotational axis under a self-driving power while controllingthe rotational speed, thus resulting in a uniform release-windingtension of the wholly aromatic polyamide filament.

The resulting bundle of filament was subjected to evaluation ofmechanical properties according the procedures described above and theresults are shown in the following Table 1.

Comparative Example 1

As shown in FIG. 1, a bundle of wholly aromatic polyamide filament wasprepared by the steps of: release-winding a wholly aromatic filamentconsisting of 1000 mono filament strands with mono fineness of 1.5denier from each of five (5) creels 1, which has a bobbin 2 wound withthe same filament, by means of three driver rollers 3 a, 3 b and 3 c;assembling together all of the released filaments; and winding theassembled filaments over a winder 5 to produce a bundle of filament withtotal fineness of 7,500 denier and the number of filaments of 5,000.

The creel 1 rotated by a rotational axis under a release-winding tensionof the wholly aromatic polyamide filaments and, as shown in FIG. 1, hadno mechanical tension controller 6.

The resulting bundle of filament was subjected to evaluation ofmechanical properties according the procedures described above and theresults are shown in the following Table 1.

TABLE 1 Evaluation results of mechanical properties of a bundle offilaments Comparative Contents Example 1 Example 2 Example 3 example 1Standard deviation in 0.003 0.005 0.007 0.09 weight of filamentscontained in a bundle of wholly aromatic polyamide filament perunitlength of the bundle of filament A range of difference ±1.5 mm ±1.8mm ±2.0 mm ±20 mm in length of filaments contained in a bundle of whollyaromatic polyamide filament when the bundle of filament is cut to 500 cmunder 0.05 g load per denier of the bundle of filament

INDUSTRIAL APPLICABILITY

As described in detail above, a method of assembling multiple filamentsaccording to the present invention is useful for producing a bundle ofwholly aromatic polyamide filaments, which is suitable for coveringoptic fibers for manufacturing optic cables.

A bundle of filaments of the present invention produced by the abovemethod is advantageously used as a material for covering optic fibers.

While the present invention has been described with reference to theaccompanying drawings, it will be understood by those skilled in the artthat various modifications and variations may be made therein withoutdeparting from the scope of the present invention as defined by theappended claims.

1. A method for producing a bundle of filaments from a plurality offilaments, the method comprising: releasing the plurality of filamentsfrom a creel part consisting of a plurality of creels (1), wherein eachof the creels (1) has a bobbin (2) wound with each of the filaments androtates by a rotational axis; winding the plurality of filamentstogether around multiple driver rollers (3 a), (3 b) and (3 c),sequentially to give an assembly of the plurality of filaments which areassembled without a twist; and winding the assembled filaments around awinder (5) to produce the bundle of filaments, wherein each of thecreels (1) is equipped with a tension controller (6) for regulating arotational speed of the each of the creels to maintain the tension ofthe filaments released from the bobbin (2) and wounded around the driverroller (3 a) constant, and wherein the tension controller (6) is amechanical tension controller which is operated by a process comprising:sensing a tension of the filament when it is released from the bobbin(2) by means of a lever type device (6 a) which senses the tension ofthe filament; and transferring the detected tension through a tensiontransfer device (6 b) in a belt form to a brake (6 c) for regulating arotational speed of the bobbin (2) that rotates under the tension of thefilament.
 2. A method for producing a bundle of filaments from aplurality of filaments, the method comprising: releasing the pluralityof filaments from a creel part consisting of a plurality of creels (1),wherein each of the creels (1) has a bobbin (2) wound with each of thefilaments and rotates by a rotational axis; winding the plurality offilaments together around multiple driver rollers (3 a), (3 b) and (3c), sequentially to give an assembly of the plurality of filaments whichare assembled without a twist; and winding the assembled filamentsaround a winder (5) to produce the bundle of filaments, wherein each ofthe creels (1) is equipped with a tension controller (6) for regulatinga rotational speed of the each of the creels to maintain the tension ofthe filaments released from the bobbin (2) and wounded around the driverroller (3 a) constant, and wherein the tension controller (6) iselectrical tension controller which is a powder brake.
 3. The methodaccording to claim 1, wherein the filament is a wholly aromaticpolyamide filament.
 4. The method according to claim 1, wherein thecreel (1) and the winder (5) are equipped with a tension control guide,respectively.
 5. A method for producing a bundle of filaments from aplurality of filaments, the method comprising: releasing the pluralityof filaments from a creel part consisting of a plurality of creels (1),wherein each of the creels (1) has a bobbin (2) wound with each of thefilaments and rotates by a rotational axis; assembling the plurality offilaments together into an assembly of the filaments; and winding theassembled filaments around a winder (5) to produce the bundle offilament, wherein each of the creels (1) has a controller (7) forregulating self-driving and a rotational speed of the creel (1) so thateach of the creels (1) regulates the rotational speed while rotating bythe rotational axis by a self-driving power thereof, thereby resultingmaintaining a uniform tension on the filament released from the bobbin(2).
 6. The method according to claim 5, wherein the filament is awholly aromatic polyamide filament.
 7. The method according to claim 5,wherein the creel (1) and the winder (5) are equipped with a tensioncontrol guide, respectively.
 8. The method according to claim 2, whereinthe filament is a wholly aromatic polyamide filament.